Abstract-- This paper presents a cutting-edge robotic inspection solution (Figure 1) designed to automate quality control in automotive manufacturing. The system integrates a pair of collaborative robots, each equipped with a high-resolution camera-based vision system to accurately detect and localize surface and thread defects in aluminum high-pressure die casting (HPDC) automotive components. In addition, specialized lenses and optimized lighting configurations are employed to ensure consistent and high-quality image acquisition. The YOLO11n deep learning model is utilized, incorporating additional enhancements such as image slicing, ensemble learning, and bounding-box merging to significantly improve performance and minimize false detections. Furthermore, image processing techniques are applied to estimate the extent of the detected defects. Experimental results demonstrate real-time performance with high accuracy across a wide variety of defects, while minimizing false detections. The proposed solution is promising and highly scalable, providing the flexibility to adapt to various production environments and meet the evolving demands of the automotive industry. Quality control plays a crucial role in automotive manufacturing. Even minor defects introduced during production can result in significant performance issues and safety risks, emphasizing the importance of stringent quality inspections [1]. Traditionally, quality control processes in automotive production have been heavily dependent on skilled human operators to inspect components visually. This approach is not only costly and time-intensive but also susceptible to inconsistencies arising from operator fatigue and subjective decision-making [2].

Industrial surface defect detection (SDD) is critical for ensuring product quality and manufacturing reliability. Due to the diverse shapes and sizes of surface defects, SDD faces two main challenges: intraclass difference and interclass similarity. Existing methods primarily utilize manually designed models, which require extensive trial and error and often struggle to address both challenges effectively. To overcome this, we propose AutoNAD, an automated neural architecture design framework for SDD that jointly searches over convolutions, transformers, and multi-layer perceptrons. This hybrid design enables the model to capture both fine-grained local variations and long-range semantic context, addressing the two key challenges while reducing the cost of manual network design. To support efficient training of such a diverse search space, AutoNAD introduces a cross weight sharing strategy, which accelerates supernet convergence and improves subnet performance. Additionally, a searchable multi-level feature aggregation module (MFAM) is integrated to enhance multi-scale feature learning. Beyond detection accuracy, runtime efficiency is essential for industrial deployment. To this end, AutoNAD incorporates a latency-aware prior to guide the selection of efficient architectures. The effectiveness of AutoNAD is validated on three industrial defect datasets and further applied within a defect imaging and detection platform. Code is available at https://github.com/Yuxi104/AutoNAD.

Automated defect detection from UAV imagery of transmission lines is a challenging task due to the small size, ambiguity, and complex backgrounds of defects. This paper proposes TinyDef-DETR, a DETR-based framework designed to achieve accurate and efficient detection of transmission line defects from UAV-acquired images. The model integrates four major components: an edge-enhanced ResNet backbone to strengthen boundary-sensitive representations, a stride-free space-to-depth module to enable detail-preserving downsampling, a cross-stage dual-domain multi-scale attention mechanism to jointly model global context and local cues, and a Focaler-Wise-SIoU regression loss to improve the localization of small and difficult objects. Together, these designs effectively mitigate the limitations of conventional detectors. Extensive experiments on both public and real-world datasets demonstrate that TinyDef-DETR achieves superior detection performance and strong generalization capability, while maintaining modest computational overhead. The accuracy and efficiency of TinyDef-DETR make it a suitable method for UAV-based transmission line defect detection, particularly in scenarios involving small and ambiguous objects.

Integrated circuit manufacturing is highly complex, comprising hundreds of process steps. Defects can arise at any stage, causing yield loss and ultimately degrading product reliability. Supervised methods require extensive human annotation and struggle with emergent categories and rare, data scarce defects. Clustering-based unsupervised methods often exhibit unstable performance due to missing priors. We propose IC DefectNCD, a support set free framework that leverages Image Intrinsic Priors in IC SEM images for defect detection and novel class discovery. We first develop Self Normal Information Guided IC Defect Detection, aggregating representative normal features via a learnable normal information extractor and using reconstruction residuals to coarsely localize defect regions. To handle saliency variations across defects, we introduce an adaptive binarization strategy that produces stable subimages focused on core defective areas. Finally, we design Self Defect Information Guided IC Defect Classification, which incorporates a soft mask guided attention mechanism to inject spatial defect priors into the teacher student model. This enhances sensitivity to defective regions, suppresses background interference, and enables recognition and classification of unseen defects. We validate the approach on a real world dataset spanning three key fabrication stages and covering 15 defect types. Experiments demonstrate robust performance on both defect detection and unseen defect classification.

We present a long-term deployment study of a machine vision-based anomaly detection system for failure prediction in a steel rolling mill. The system integrates industrial cameras to monitor equipment operation, alignment, and hot bar motion in real time along the process line. Live video streams are processed on a centralized video server using deep learning models, enabling early prediction of equipment failures and process interruptions, thereby reducing unplanned breakdown costs. Server-based inference minimizes the computational load on industrial process control systems (PLCs), supporting scalable deployment across production lines with minimal additional resources. By jointly analyzing sensor data from data acquisition systems and visual inputs, the system identifies the location and probable root causes of failures, providing actionable insights for proactive maintenance. This integrated approach enhances operational reliability, productivity, and profitability in industrial manufacturing environments.

This paper presents an integrated robotic fused deposition modeling additive manufacturing system featuring closed-loop thermal control and intelligent in-situ defect correction using a 6-degree of freedom robotic arm and an Oak-D camera. The robot arm end effector was modified to mount an E3D hotend thermally regulated by an IoT microcontroller, enabling precise temperature control through real-time feedback. Filament extrusion system was synchronized with robotic motion, coordinated via ROS2, ensuring consistent deposition along complex trajectories. A vision system based on OpenCV detects layer-wise defects position, commanding autonomous re-extrusion at identified sites. Experimental validation demonstrated successful defect mitigation in printing operations. The integrated system effectively addresses challenges real-time quality assurance. Inverse kinematics were used for motion planning, while homography transformations corrected camera perspectives for accurate defect localization. The intelligent system successfully mitigated surface anomalies without interrupting the print process. By combining real-time thermal regulation, motion control, and intelligent defect detection & correction, this architecture establishes a scalable and adaptive robotic additive manufacturing framework suitable for aerospace, biomedical, and industrial applications.

This article compares the performance of six prominent object detection algorithms YOLOv11, RetinaNet, Fast R-CNN, YOLOv8, RT - DETR, and DETR on the NEU - DET surface defect detection dataset comprising images representing various metal surface defects, a crucial application in industrial quality control. Each model's performance was assessed regar ding detection accuracy, speed, and robustness across different defect types such as scratches, inclusions, and rolled-in scales. YOLOv11, a state-of-the-art real-time object detection algorithm, demonstrated superior performance compared to the other methods, achieving a remarkable 70% higher accuracy on average. This improvement can be attributed to YOLOv11's enhanced feature extraction capabilities and ability to process the entire image in a single forward pass, making it faster and more efficient in detecting smaller surface defects. Additionally, YOLOv11's architecture optimizations, such as improved anchor box generation and deeper convolutional layers, contributed to more precise localization of defects.

Defective surgical instruments pose serious risks to sterility, mechanical integrity, and patient safety, increasing the likelihood of surgical complications. However, quality control in surgical instrument manufacturing often relies on manual inspection, which is prone to human error and inconsistency. This study introduces SurgScan, an AI-powered defect detection framework for surgical instruments. Using YOLOv8, SurgScan classifies defects in real-time, ensuring high accuracy and industrial scalability. The model is trained on a high-resolution dataset of 102,876 images, covering 11 instrument types and five major defect categories. Extensive evaluation against state-of-the-art CNN architectures confirms that SurgScan achieves the highest accuracy (99.3%) with real-time inference speeds of 4.2-5.8 ms per image, making it suitable for industrial deployment. Statistical analysis demonstrates that contrast-enhanced preprocessing significantly improves defect detection, addressing key limitations in visual inspection. SurgScan provides a scalable, cost-effective AI solution for automated quality control, reducing reliance on manual inspection while ensuring compliance with ISO 13485 and FDA standards, paving the way for enhanced defect detection in medical manufacturing.

Motherboard defect detection is critical for ensuring reliability in high-volume electronics manufacturing. While prior research in PCB inspection has largely targeted bare-board or trace-level defects, assembly-level inspection of full motherboards inspection remains underexplored. In this work, we present BoardVision, a reproducible framework for detecting assembly-level defects such as missing screws, loose fan wiring, and surface scratches. We benchmark two representative detectors - YOLOv7 and Faster R-CNN, under controlled conditions on the MiracleFactory motherboard dataset, providing the first systematic comparison in this domain. To mitigate the limitations of single models, where YOLO excels in precision but underperforms in recall and Faster R-CNN shows the reverse, we propose a lightweight ensemble, Confidence-Temporal Voting (CTV Voter), that balances precision and recall through interpretable rules. We further evaluate robustness under realistic perturbations including sharpness, brightness, and orientation changes, highlighting stability challenges often overlooked in motherboard defect detection. Finally, we release a deployable GUI-driven inspection tool that bridges research evaluation with operator usability. Together, these contributions demonstrate how computer vision techniques can transition from benchmark results to practical quality assurance for assembly-level motherboard manufacturing.

In this paper, we propose a YOLO-based deep learning (DL) model for automatic defect detection to solve the time-consuming and labor-intensive tasks in industrial manufacturing. In our experiments, the images of metal sheets are used as the dataset for training the YOLO model to detect the defects on the surfaces and in the holes of metal sheets. However, the lack of metal sheet images significantly degrades the performance of detection accuracy. To address this issue, the ConSinGAN is used to generate a considerable amount of data. Four versions of the YOLO model (i.e., YOLOv3, v4, v7, and v9) are combined with the ConSinGAN for data augmentation. The proposed YOLOv9 model with ConSinGAN outperforms the other YOLO models with an accuracy of 91.3%, and a detection time of 146 ms. The proposed YOLOv9 model is integrated into manufacturing hardware and a supervisory control and data acquisition (SCADA) system to establish a practical automated optical inspection (AOI) system. Additionally, the proposed automated defect detection is easily applied to other components in industrial manufacturing.